Lithium Extraction Methods

Discover the different lithium extraction methods: exploring greener alternatives and the game-changing technology of Lithium Harvest.

Exploring Lithium Extraction Methods: From Traditional to Innovative Approaches

Lithium, the "white gold" of the energy transition, has become a critical resource in powering renewable energy storage systems and electric vehicles. As the demand for lithium continues to surge, traditional extraction methods such as evaporative brine processing and hard rock mining have faced scrutiny due to their environmental drawbacks and limitations. However, a new generation of innovative technologies, including Direct Lithium Extraction (DLE), is emerging as a promising solution to overcome these challenges. In this article, we will explore the existing lithium extraction methods and their associated issues and shed light on the advantages of the revolutionary DLE approach.

Table of contents:

What Is Lithium Extraction?

Lithium extraction is vital in meeting the growing demand for this highly sought-after alkali metal, widely used in various industries, including electric vehicles, renewable energy storage, and consumer electronics. While lithium itself is not found in its pure elemental form in nature, it exists as salts or compounds within underground deposits, brine, mineral ore, clay, seawater, and geothermal well brines. With the increasing demand for lithium due to its critical role in powering our modern world, understanding how to extract this precious resource is essential.

The increasing need for lithium has prompted the development of extraction methods to ensure a sustainable supply. Traditional approaches include evaporative brine processing, where lithium-rich brine is pumped into large surface ponds for solar evaporation. This method, commonly used in regions like the "Lithium Triangle" in South America, requires extensive land use, significant water consumption, and lengthy processing times. Hardrock mining is another method that involves extracting and refining lithium-bearing minerals such as spodumene. This process is energy-intensive and can have adverse environmental impacts. 

In recent years, a new innovative process called Direct Lithium Extraction (DLE) has emerged as a promising alternative. DLE technologies aim to extract lithium directly from brine or other lithium-rich sources with increased efficiency and reduced environmental footprint. As the demand for lithium continues to grow with the increasing adoption of electric vehicles and grid energy storage, developing and implementing DLE technologies become crucial in ensuring a sustainable lithium supply.

While established companies currently dominate the lithium market, the advancements in DLE technologies present new opportunities for a more efficient and environmentally conscious extraction process. These innovations have the potential to reshape the industry, paving the way for a greener future and supporting the transition to a cleaner and more sustainable energy landscape.

Learn more about the lithium market

Where Is Lithium Extracted?

Lithium, often referred to as the "white gold", plays a pivotal role in powering our transition to a cleaner future. This essential element is primarily extracted from the rich mineral deposits of Australia and the unique 'Lithium Triangle' in South America, which together form the backbone of global lithium production. In 2023, Australia alone contributed a staggering 41.3% to the world's lithium supply, with Chile, China, and Argentina collectively pushing the total to nearly 90%.

Australia's strength lies in its abundant lithium ore reserves, while Chile and Argentina harness the immense potential of their expansive continental brines, extracting lithium from vast underground brine pools. However, this heavy reliance on a few geographic regions for such a critical resource raises significant concerns about supply chain resilience and the urgent need for diversification.

The story of lithium in the United States, once a major player, is a cautionary tale of decline. From contributing 27% of the global output in 1996, the U.S. now accounts for less than 1% of worldwide production. Recognizing the strategic importance of lithium for national energy security, the U.S. is now taking decisive steps to rejuvenate its domestic supply chain. Recent initiatives, including the 2022 Inflation Reduction Act, aim to boost production and reduce dependence on foreign sources.

This renewed focus not only highlights the U.S.'s commitment to securing a sustainable lithium supply but also reflects a broader global movement toward ensuring the stability of this critical resource. As the demand for electric vehicles and energy storage solutions continues to soar, the quest for a reliable and diversified lithium supply is more crucial than ever.

Lithium Production Concentration

Solar Evaporation Brine Extraction

Please have a look at traditional lithium extraction from solar evaporation brine.

Solar evaporative brine processing has been a dominant method for lithium extraction, particularly in South America's Salars. Solar evaporation is commonly employed in lithium extraction from brine and relies on solar evaporation to concentrate lithium and other salts. The brine is pumped into expansive evaporation ponds, occupying vast areas, where it undergoes a year-long process to achieve sufficient lithium concentration. However, this method presents several concerns:

  1. It consumes an immense amount of water, further straining regions already facing water scarcity.
  2. The recovery rates are relatively low, typically capturing only about 50% of the original lithium content of the brine.
  3. The disposal of waste salts and the use of chemical reagents pose environmental challenges.
Brine Solar Evaporation Traditional Production Method

Hard Rock Mining

Please have a look at traditional lithium extraction from hard rock mining.

Hard rock mining, focusing on extracting lithium from spodumene-bearing pegmatites (or clusters of rocks and crystals), involves energy-intensive processes and chemical usage. After mining the ore, it undergoes crushing, concentration, and chemical treatments, including roasting and leaching, to obtain a lithium concentrate. This method poses several environmental concerns, such as chemical waste disposal and groundwater contamination, rivers, and soil contamination. The transportation of crushed rock to China for processing adds to the carbon footprint and the need for more transparency regarding waste handling practices.

Hard Rock Mining Traditional Production Method

Direct Lithium Extraction from Brine

Please have a look at traditional direct lithium extraction from brine.

Direct Lithium Extraction (DLE) represents a transformative approach to lithium extraction, offering numerous advantages over traditional methods. DLE technologies can be classified into adsorption, ion exchange, and solvent extraction processes. These innovative techniques enable lithium extraction directly from complex brines with high concentrations of various ions.

Learn how Direct Lithium Extraction is revolutionizing sustainable lithium recovery
Direct Lithium Extraction Traditional Production Method

Other Methods of Lithium Extraction

As the demand for lithium grows with the rise of electric vehicles and energy storage, traditional extraction methods face environmental and scalability challenges. To address these issues, new technologies are emerging, offering innovative ways to tap into unconventional lithium sources. From extracting lithium from hectorite clay and seawater to recovering it from geothermal and oil field brines, these methods are reshaping the future of lithium production. Additionally, recycling lithium from batteries is becoming essential for a sustainable supply chain. Below, we explore these alternative approaches and their potential impact on the industry.

  • Hectorite clay

    Extensive research has been conducted to develop clay processing techniques for extracting lithium, including leaching with acid, alkaline, chloride, and sulfate, water disaggregation, and hydrothermal treatment. However, none of these methods have proven economically viable for extracting lithium from clay.

  • Seawater

    The oceans hold an estimated hundreds of billions of tons of lithium, making them a potential future source. Existing processes like coprecipitation extraction and hybrid IX-sorption have successfully extracted lithium from seawater, but newer membrane technologies show promise in reducing extraction costs.

  • Recycled brines from energy plants

    Efforts are underway to retrieve lithium from geothermal brines, which are gaining popularity due to increasing lithium demand. The extraction processes follow conventional brine extraction methods, with potential adaptations based on the brine stream's composition.

  • Recovered oil field brine

    Lithium can be extracted from brines found in oil fields, employing techniques similar to conventional brine extraction. The difference lies in the source of the brine, which is oil field wastewater. Learn more about DLE from produced water.

  • Recycled electronics

    While not a traditional extraction method, lithium-ion battery recycling is becoming increasingly valuable as demand for lithium grows. As more batteries are recycled, the metal can be recovered and reused, contributing to the sustainability of the lithium supply chain.

Lithium Production Technologies

Comparison of conventional lithium extraction technologies.

Direct Lithium Extraction Plant

DLE from Brine

Solar Evaporation Brine Extraction

Solar Evaporation Brine Extraction

Hard Rock Mining

Hard Rock Mining

Feedstock Continental brine Continental brine Rock / spodumene
Project implementation time 5-7 years 13-15 years 8-10 years
Lithium carbonate production time 2 hours 2-3 years 3-6 months
Lithium yield 80-95% 20-40% 6-7%
Average footprint per 1,000 mt LCE 1.4 acres 65 acres 115 acres
System design Mobile / stationary Stationary Stationary
Environmental impact Minimal Soil- and water contamination Soil- and water contamination
Water consumption per 1,000 mt LCE 80 million gallons 550 million gallons 250 million gallons
CO₂ footprint per 1,000 mt LCE 1.5 million kg 5 million kg 15 million kg
Average invested capital per 1,000 mt LCE $45 million $50 million $60 million
Average cost per metric ton $5,700 $5,800 $6,900
Direct Lithium Extraction Plant

DLE from Brine

Feedstock Continental brine
Project implementation time 5-7 years
Lithium carbonate production time 2 hours
Lithium yield 80-95%
Average footprint per 1,000 mt LCE 1.4 acres
System design Mobile / stationary
Environmental impact Minimal
Water consumption per 1,000 mt LCE 80 million gallons
CO₂ footprint per 1,000 mt LCE 1.5 million kg
Average invested capital per 1,000 mt LCE $45 million
Average cost per metric ton $5,700
Solar Evaporation Brine Extraction

Solar Evaporation Brine Extraction

Feedstock Continental brine
Project implementation time 13-15 years
Lithium carbonate production time 2-3 years
Lithium yield 20-40%
Average footprint per 1,000 mt LCE 65 acres
System design Stationary
Environmental impact Soil- and water contamination
Water consumption per 1,000 mt LCE 550 million gallons
CO₂ footprint per 1,000 mt LCE 5 million kg
Average invested capital per 1,000 mt LCE $50 million
Average cost per metric ton $5,800
Hard Rock Mining

Hard Rock Mining

Feedstock Rock / spodumene
Project implementation time 8-10 years
Lithium carbonate production time 3-6 months
Lithium yield 6-7%
Average footprint per 1,000 mt LCE 115 acres
System design Stationary
Environmental impact Soil- and water contamination
Water consumption per 1,000 mt LCE 250 million gallons
CO₂ footprint per 1,000 mt LCE 15 million kg
Average invested capital per 1,000 mt LCE $60 million
Average cost per metric ton $6,900
All numbers are based on 1,000 mt LCE production - Source: Columbia University, IEA, ICMM.

A More Efficient & Sustainable Way: Lithium Extraction From Oilfield Wastewater

Please have a look at our revolutionary lithium extraction from oilfield wastewater.

Lithium Harvest specializes in innovative and sustainable lithium extraction. We utilize proprietary technology to transform oilfield wastewater into high-quality lithium compounds with attractive water reuse options. Our eco-friendly approach minimizes environmental impact, supports the electric vehicle and battery markets, and represents a breakthrough in turning waste into valuable resources. 

Discover our revolutionary solution for sustainable lithium extraction
Lithium Harvest Lithium Extraction Process

Direct Lithium Extraction - But Different

Lithium Harvest's proprietary Direct Lithium Extraction (DLE) utilizes state-of-the-art adsorption technology combined with advanced water treatment, revolutionizing lithium production by leveraging oil & gas wastewater as feedstock. Experience the pinnacle of innovation with Lithium Harvest, providing the market's quickest and most economical lithium mining technology on the market. Our process sets the global standard for sustainability in lithium extraction.

Lithium Harvest Lithium Extraction Technology

Lithium Harvest Solution

Direct Lithium Extraction Plant

DLE from Brine

Lithium Harvest Advantages To DLE

Lithium Harvest Advantage

Feedstock Produced water Continental brine No drilling permits needed
Project implementation time 12-15 months 5-7 years No asset acquisition
System design Modular and mobile Mobile / stationary Unique modular design
Water consumption 20 million gallons 80 million gallons Water recycled for secondary reuse
CO₂ footprint Neutral 1.5 million kg Offsets CO₂ footprint from wastewater
Average invested capital per 1,000 mt LCE $18 million $45 million No land acquisition
Average cost per metric ton $4,550 $5,700 Low energy technology
Lithium Harvest Lithium Extraction Technology

Lithium Harvest Solution

Feedstock Produced water
Project implementation time 12-15 months
System design Modular and mobile
Water consumption 20 million gallons
CO₂ footprint Neutral
Average invested capital per 1,000 mt LCE $18 million
Average cost per metric ton $4,550
Direct Lithium Extraction Plant

DLE from Brine

Feedstock Continental brine
Project implementation time 5-7 years
System design Mobile / stationary
Water consumption 80 million gallons
CO₂ footprint 1.5 million kg
Average invested capital per 1,000 mt LCE $45 million
Average cost per metric ton $5,700
Lithium Harvest Advantages To DLE

Lithium Harvest Advantage

Feedstock No drilling permits needed
Project implementation time No asset acquisition
System design Unique modular design
Water consumption Water recycled for secondary reuse
CO₂ footprint Offsets CO₂ footprint from wastewater
Average invested capital per 1,000 mt LCE No land acquisition
Average cost per metric ton Low energy technology
*Please note that all prices and numerical data in this comparison table are subject to change

Leading the Charge in Eco-Friendly Lithium: Lithium Harvest's Innovative and Sustainable Practices

Transforming the Lithium Industry: A New Era of Environmental Responsibility

Our innovative method eliminates the necessity for transporting materials to separate refining locations. We take pride in relying on solar energy as the primary power source, which diminishes our environmental impact. Our low-pressure, energy-efficient process also contributes to offsetting carbon savings through effective water management, making a significant and positive environmental difference.

Compact Facility Design: Embracing Eco-Conscious Operations

Our dedication to environmental stewardship is evident in the design of our facilities. Lithium Harvest's operations are strategically located alongside produced water treatment centers. Our facilities are modular and compact, designed for easy integration and quick deployment without large ponds or extensive pipelines like conventional extraction technologies. This strategy not only conserves space but also safeguards the local environment and wildlife, preventing any extra ecological disruption.

Advancing Water Conservation: Leading with Sustainable Initiatives

Water conservation is a critical focus for Lithium Harvest. We are proud to highlight that more than 90% of the water utilized in our processes is recycled, underscoring our pledge to sustainability. Our operations do not rely on freshwater sources, thus preserving local water supplies from contamination and disruption. Moreover, our extraction process does not generate any waste by-products, reflecting our commitment to protecting the Earth's vital water resources.

Leading Sustainable Solution With Attractive Business Case

In the evolving landscape of lithium extraction, Lithium Harvest stands out with its unique, sustainable technology. Thanks to our innovative modular plant design, our approach significantly reduces capital expenditure by eliminating the need for land acquisition and drilling rights.

When it comes to operational costs, Lithium Harvest leads the way with an impressive yield of up to 95%, low energy consumption, and a fully automated facility. Our on-site production and refining process, coupled with fixed-price feedstock, ensures the cost-effective production of lithium compounds.

Moreover, our project implementation time is remarkably short. The absence of land and drilling rights acquisition, along with the lack of need for drilling permits, allows for rapid deployment. The modular nature of our plants also enables scalable capacity, aligning with the dynamic demands of the market.

This strategic combination of lower CapEx, reduced operational costs, and swift project implementation positions Lithium Harvest at the forefront of sustainable lithium extraction, offering a compelling business case over traditional methods like Direct Lithium Extraction (DLE), hard rock mining, and brine solar evaporation.

Which Method of Lithium Extraction Is More Sustainable?

Determining the sustainability of lithium extraction methods requires evaluating their environmental impact, water consumption, energy efficiency, and carbon footprint. Comparing hard rock mining and solar evaporation, it becomes clear that Direct Lithium Extraction (DLE) holds significant advantages in sustainability.

Evaluating the sustainability of lithium extraction necessitates a thorough analysis of environmental impacts, water use, energy consumption, and carbon emissions. Within this framework, Direct Lithium Extraction (DLE) technologies are not all created equal. Conventional DLE methods are more sustainable than hard rock mining and solar evaporation, but Lithium Harvest has taken DLE a step further by combining it with advanced water treatment and utilizing wastewater as a resource, thus setting a new standard in the industry.

Traditional hard rock mining is energy-intensive, contributing to high greenhouse gas emissions, land degradation, and water pollution, with a lower yield of lithium concentration, leading to greater carbon intensity and ecological footprint. Despite its use of solar energy, solar evaporation demands extensive land and water resources, with the latter being particularly critical in drought-prone areas. The process also generates waste salts that can lead to long-term soil and water contamination.

Standard DLE methods, while more efficient and less water-intensive than the above, can still be improved. Lithium Harvest's advanced DLE technology revolutionizes this space by integrating superior water treatment processes, turning a waste product - oil & gas wastewater - into a valuable lithium feedstock. This not only conserves freshwater resources but also reduces the carbon footprint associated with lithium extraction.

Our advanced DLE technology focuses on maximizing lithium recovery while minimizing environmental disturbance. It supports a circular economy by re-purposing industrial by-products and aligns with existing infrastructure, like geothermal and oil field operations, to reduce environmental impact further. This approach yields a higher concentration of lithium more efficiently and sustainably.

Lithium Harvest's DLE with advanced water treatment is the epitome of sustainable innovation. By dramatically lowering water consumption, leveraging waste as a resource, and delivering a superior product with a minimal carbon footprint, our technology stands out from conventional DLE methods. It is this commitment to sustainability and efficiency that positions Lithium Harvest at the forefront of eco-friendly lithium supply for the global battery market, aiding in the transition to a clean energy economy while preserving our planet's precious resources.

Lithium Harvest Lithium Extraction Technology

Lithium Harvest Solution

Direct Lithium Extraction Plant

DLE from Brine

Solar Evaporation Brine Extraction

Solar Evaporation Brine Extraction

Hard Rock Mining

Hard Rock Mining

Feedstock Produced water Continental brine Continental brine Rock / spodumene
Project implementation time 12-15 months 5-7 years 13-15 years 8-10 years
Lithium carbonate production time 2 hours 2 hours 2-3 years 3-6 months
Lithium yield >95% 80-95% 20-40% 6-7%
Average footprint per 1,000 mt LCE 1.4 acres 1.4 acres 65 acres 115 acres
System design Modular and mobile Mobile / stationary Stationary Stationary
Environmental impact Minimal Minimal Soil- and water contamination Soil- and water contamination
Water consumption per 1,000 mt LCE 20 million gallons 80 million gallons 550 million gallons 250 million gallons
CO₂ footprint per 1,000 mt LCE Neutral 1.5 million kg 5 million kg 15 million kg
Lithium Harvest Lithium Extraction Technology

Lithium Harvest Solution

Feedstock Produced water
Project implementation time 12-15 months
Lithium carbonate production time 2 hours
Lithium yield >95%
Average footprint per 1,000 mt LCE 1.4 acres
System design Modular and mobile
Environmental impact Minimal
Water consumption per 1,000 mt LCE 20 million gallons
CO₂ footprint per 1,000 mt LCE Neutral
Direct Lithium Extraction Plant

DLE from Brine

Feedstock Continental brine
Project implementation time 5-7 years
Lithium carbonate production time 2 hours
Lithium yield 80-95%
Average footprint per 1,000 mt LCE 1.4 acres
System design Mobile / stationary
Environmental impact Minimal
Water consumption per 1,000 mt LCE 80 million gallons
CO₂ footprint per 1,000 mt LCE 1.5 million kg
Solar Evaporation Brine Extraction

Solar Evaporation Brine Extraction

Feedstock Continental brine
Project implementation time 13-15 years
Lithium carbonate production time 2-3 years
Lithium yield 20-40%
Average footprint per 1,000 mt LCE 65 acres
System design Stationary
Environmental impact Soil- and water contamination
Water consumption per 1,000 mt LCE 550 million gallons
CO₂ footprint per 1,000 mt LCE 5 million kg
Hard Rock Mining

Hard Rock Mining

Feedstock Rock / spodumene
Project implementation time 8-10 years
Lithium carbonate production time 3-6 months
Lithium yield 6-7%
Average footprint per 1,000 mt LCE 115 acres
System design Stationary
Environmental impact Soil- and water contamination
Water consumption per 1,000 mt LCE 250 million gallons
CO₂ footprint per 1,000 mt LCE 15 million kg
All numbers are based on 1,000 mt LCE production - Source: Columbia University, IEA, ICMM.

Lithium Harvest's Patented Lithium Extraction Technology

In conclusion, the sustainability of lithium extraction methods is a critical consideration in pursuing a cleaner and greener future. While traditional methods like hard rock mining and solar evaporation have significant environmental drawbacks, Direct Lithium Extraction (DLE) offers a promising solution.

At Lithium Harvest, we are at the forefront of this innovative approach to lithium extraction. Our patented technology allows us to extract lithium and other critical minerals from produced water, utilizing our expertise in extraction and water treatment. By transforming oil and gas wastewater into a valuable resource, we are addressing the environmental challenges associated with lithium extraction and contributing to the conservation of freshwater resources.

With our sustainable extraction process, we can significantly reduce water consumption, carbon emissions, and ecological impact. By maximizing resource efficiency and minimizing waste, our technology aligns with the principles of a circular economy, paving the way for a more sustainable lithium supply chain.

As we continue to advance our proprietary DLE technology and water treatment solution, we are committed to driving the green energy transition and building a better future. By extracting lithium and other critical minerals from produced water, we are addressing the demand for these essential materials and mitigating the environmental impact traditionally associated with their extraction.

Explore our patented technology for sustainable lithium extraction
Lithium Harvest Lithium Extraction Technology